Asset Integrity
What is RBI? Risk Based Inspection Explained
Process Pulse Team · 25 November 2025
In short: RBI (Risk Based Inspection) is a methodology, codified in API 580 and API 581, that prioritises inspection resources and intervals according to the calculated risk of failure for each piece of equipment.
Traditional inspection programs apply largely uniform, time-based intervals across an asset population. RBI instead calculates a probability and consequence of failure for each equipment item and ranks them by risk.
Probability of failure assessment considers active damage mechanisms — corrosion, fatigue, cracking — informed by process conditions, materials of construction, and inspection history.
Consequence of failure assessment considers the safety, environmental, and financial impact of a loss of containment at that equipment item, often using simplified consequence modelling.
The resulting risk ranking allows inspection budgets and turnaround scope to focus on genuinely high-risk equipment, while potentially extending intervals on low-risk items — improving both safety outcomes and inspection economics.
