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Process Safety Services Across the Project Lifecycle

From concept-stage hazard identification to operational risk-based inspection, we cover every stage where process risk needs to be identified, quantified and controlled.

Capabilities

15 Core Process Safety Services

HAZOP Study

Systematic, team-based hazard and operability review identifying deviations from design intent across every process line.

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HAZID Study

Early-stage hazard identification study performed at concept or pre-FEED stage to flag major hazards before detailed design.

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SIL Assessment

Safety Integrity Level determination and verification for instrumented protection functions per IEC 61511.

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LOPA Study

Layer of Protection Analysis to quantify risk reduction required and credit independent protection layers consistently.

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Quantitative Risk Assessment (QRA)

Full quantitative risk assessment including dispersion, fire and explosion modelling, individual and societal risk contours.

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Consequence Modelling

Dispersion, fire, explosion and toxic release modelling using validated software to quantify physical effect zones.

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Process Safety Management (PSM)

End-to-end PSM program design and audit covering all elements from process knowledge to incident investigation.

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Thermal Hazard Testing

Laboratory testing to characterise runaway reaction potential, exothermic onset temperature, adiabatic temperature rise and decomposition energy.

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Fire & Explosion Risk Assessment

Quantified fire and explosion risk assessment for offshore and onshore facilities handling flammable inventories.

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ERDMP

Emergency Response and Disaster Management Plan preparation aligned to MSIHC Rules and District Disaster Management requirements.

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Risk Based Inspection (RBI)

API 580/581 aligned RBI programs that prioritise inspection effort on equipment with the highest risk of failure.

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Bow-Tie Analysis

Visual barrier-based risk communication mapping threats, top events and consequences.

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Safety Audits

Comprehensive process safety audits benchmarked against CCPS RBPS and OSHA PSM frameworks.

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Chemical Process Hazard Analysis

What-If, Checklist and combined PHA techniques tailored to process complexity and lifecycle stage.

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Process Safety Training

HAZOP facilitation, LOPA, SIL and PSM training programs for engineering and operations teams.

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